SPARK AE

All-Electric Machine

SPARK AE
All-Electric Machine

Redefining the general-purpose all-electric

The SPARK AE series is an all-electric product line ideal for the production of mass-volume, fast-cycle, high precision and demanding parts with the lowest power consumption level in the industry and superior long-term stability.

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40 to 550 tons!

Four Core Innovations

01

KEBA/B&R Controller

This machine integrates the advanced KEBA or B&R control system (upon request), ensuring proven reliability and precise operation.

02

Auto Stress Release System (ASRS)

Auto Stress Release System (ASRS) is a revolutionary technology that, again, employs high-speed computer algorithms that dynamically monitors via high-speed digital pressure transducers, the actual motion of the injection screw (<1ms scan time).
Then computer controller makes real-time adjustments to the motion of the screw when detecting motions that may lead to accumulation of internal stresses on the part – typically the No.1 enemy of high yields and the No.1 reason for rejects.
03

AxP With Floating Point Toggle

Algorithmic Cross-Protection (AxP) is based on high-end electronics, fine-tuned mechanical design and high-speed computer algorithms, it provides total protection to the mould during high-speed clamp closing by monitoring and adjusting, in real-time, the dynamical motions of the clamping ball-screw.
04

All Adapt (AA)

All-Adapt is a package of technologies that enables an all-electric injection moulding machine to gain a wide application window, from ultra-thin-walled moulding (such as high-speed packaging) to thick-walled, high-pressure parts (such as optics).

Six Performance Components

Tie-bars are detached from the moving platen, eliminating friction and noise

Named-brand high-precision pressure transducers ensure the finest performance and protection levels

High-precision linear guide rails for injection units

Specialty-developed IPM servomotor with fast response, large torque, low noise and mild temperature profile

Euromap-style ejector support, wide applicability for different moulds

Centralised automatic lubrication system.
No manual control needed. No mistakes.
No wastage. Fit for clean-room environments

Six Leading Advantages

15″ touch-screen, easy-to-use HMI with user-friendly UI – power at your fingertips.
01

Intelligent Control

  • 1Auto Stress Release System (ASRS) Ensures high-yielding parts by dynamically releasing internal stresses.
  • 2High Speed CPU for Real-time Calculations Software dynamically adjusts and compensates all hardware motion during injection, holding, recovery, ejection and clamping.
  • 3Ultra-fast Responses High-end CPU enables lightning speed closed-loop calculations for ultra-fast dynamic responses, superior precision and perfect repeatability.
02

Efficiency and Speed

faster dry cycle time than competition offerings due to SPARK AE’s highly responsive advanced servosystem.

Comparison Table
0 %

Faster cycles for higher returns

03

Reliability and Precision

Patented Circular Platen design ensures even stress distribution and low deformations for higher quality parts and superior dimensional stability, comparison between major brands on platen deformation under similar clamping conditions.
Unique Patented Circular Platen Design
High-strength Machine Base Designed in Japan
04

Stability and Quality

longer sustainable holding time than competition offerings under real-life production conditions.
0 %

Longer sustainable holding time

05

Applicability

One machine to make them all – from ultra-thin parts requiring ultra-fast speed and responses, to ultra-thick parts demanding rock-solid stability under low-speed and prolonged high-pressure conditions.

All Adapt (AA)

LED lighting part

Headlamp lens

06

Power Efficiency

Redefining The Benchmark For Low Energy Consumption,

Actual Comparison:

SPARK AE300

0.23kWh/kg

Regular 300T all-electric

0.29kWh/kg

0 %
lower power consumption than competition offerings

Smarter Manufacturing for 2025 and Beyond

The future of manufacturing isn’t just about stronger machines. It’s about smarter factories. In an era defined by speed, sustainability, and digital transformation, success depends on seamless connectivity and intelligent automation.
That’s why we created the iChenTM Smart Family:

iChenTM Smart Factory

iChenTM Cloud

iChenTM AI Molder

iChenTM Smart Factory

Think of this as the local nervous system of the factory. It’s built for operations on-site, giving production managers real-time visibility and control over machines, logistics, and quality.

  • Shop-floor control: monitor equipment, energy, and AGV flow in real time.
  • Execution management: dispatch jobs, track quality, optimise schedules.
  • Automation integration: unify robots, storage, logistics, and inspection.
  • Visualization: dashboards for live analysis and quality assurance.
More >

iChenTM Cloud

Connectivity for the global enterprise.

While the Smart Factory manages operations on-site, iChen Cloud operates at the next level, linking multiple plants, systems, and regions into one coordinated platform.

Built for global enterprises, it delivers visibility, balance, and control across the entire organisation. 

  • Multi-site visibility: track machine status, output, and OEE across all factories.
  • System integration: connect APS, MES, QMS, WMS, and IoT into one data layer.
  • Planning and scheduling: balance capacity, schedule jobs, and dispatch work.
  • Analytics and dashboards: compare KPIs, monitor energy and costs, guide decisions.
More >

iChenTM AI Molder

Smart Start, Precise Production

AI Molder is a machine-side assistant that shortens mold trials, stabilises production, and improves quality consistency. 

More >

Request a Quote

    Choose your options:


    Please click on each section to explore available optional features or proceed directly with your inquiry.

    AVAILABLE OPTIONS

    Manual lubrication pump for injection unit
    Hopper
    Barrel insulation jacket
    Broken thermocouple detection alarm
    Hydraulic/pneumatic sequential injection

    PRECISION CONTROL

    Industry 4.0
    OPC-UA

    OTHER

    Power sockets 3-phase 400V 16A
    power sockets 1-phase 240V 16A
    Waterflow regulators (more available upon request)






    inquire now Request a Quote
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